Introduction: The Need of Speed in Coil Processing
In modern metal coil processing industry, speed and precision are everything. As demands for high-volume, tight-tolerance steel or aluminum sheet grows, manufacturers are constantly seeking ways to increase throughput without sacrificing quality.
Enter the Rotary Shear Cut to Length Line - a high-speed, continuous cutting solution that transforms the productivity potential of any coil processing facility.
What is Rotary Shear Cut to Length Line?
Rotary Shear Cut to Length Line uese a pair of continuously rotating blades to cut moving coils into sheets without stopping the material feed. Unlike traditional stop-start guillotine shears, rotary shear systems operate in synchrony with the feeding line, enabling high-speed cutting up to 80m/min or more.
Core Components:
- Hydraulic Uncoiler
- Leveler
- Hydraulic Servo Shearer
- Automated Stacker
- Advanced PLC Control System
How Rotary Shear CTL Lines Boost Production Efficiency
1. Continuous Cutting Operation
Rotary shear allows for non-stop cutting, eliminating the pause required in guillotine shears. This alone can double or triple output rates, especially for thin sheets like 0.3-1.0mm stainless steel or copper.
2. Enhanced Accuracy at High Speed
With servo synchronization, the blades match coil speed with micron-level precision. This ensures consistent sheet lengths and reduces trim waste
3. Ideal for Thin & Soft Materials
Rotary Shear lines are particularly effective for materials such as:
- Stainless steel
- Galvanized steel
- Copper & aluminum coil
They minimize edge burrs and distortion, maintaing surface finish integrity.
Kinbenz's Rotary Shear CTL Line: Built for Performance
At Kinbenz Machine, we design and manufacture custom rotary shear cut to length line for clients worldwide. Our line standards support:
- Coil width up to 1600mm
- Coil weight up to 25tons
- Sheet length accuracy ±0.3mm
- Automatic stackers for continuous sheet collection
We use robust welded frames, CNC-machined rotary blades, and Siemens control system to deliver reliability.
How to Choose the Right Rotary Shear CTL Line?
Before you invest, consider the following:
- Material type & thickness range
- Target output speed & volume
- Required sheet length precision
- Foundation space availability
Our engineering team can custom design a rotary shear line based on your factory layout and production targets.
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