Installing a Cut to Length Line is a critical stage in setting up your metal processing facility. Proper preparation before installation not only ensures a smooth setup process but also helps the equipment perform at its best once operational.

At KINBENZ, we've supported numerous customers through successful installations worldwide. Based on our experience, here's a checklist of essential preparations buyers should complete before the arrival of Cut to Length Line.

 

1. Prepare Cooling Water and Air Source Connections

Before installation begins, make sure that cooling water and compressed air sources are ready and available at the machine interface points.

• Cooling water is essential for maintaining stable temperatures in hydraulic systems and preventing at the machine interface points
• Air supply is required for pneumatic controls, clamping cylinders, and cleaning processes

Tips: Ensure that the air pressure and water flow meet the technical parameters provided in your machien manual to maintain efficiency and prolong component life.

 

2. Provide a Suitable Power Distribution Box

Each line requries a power distributor box that matches the line's electrical specifications (voltage, frequency, and current rating)

This box should be prepared by the buyer in advance and must be capable of safely handling the total load of the equipment.

Tips: Coordinate with your local electrical engineer to verify that the distribution box and grounding system comply with your country's electrical safety standards.

 

3. Lead Power Supply to the Main Power Cabinet

Before the KINBENZ engineer arrives for installation, the main power supply cables should be already led to the machine's power cabinet position according to the foundation layout.

This ensures that when the team starts the installation, the electrical connection process is quick and seamless, saving time on-site.

Tips: Double-check the cable length, wire gauge, and protection breakers before connecting. Incorrect sizing may cause voltage drops or overload issues during machine operation.

 

4. Prepare the Foundation and Sufficient Space for Installation

A stable foundation is one of the most important prerequisites for heavy machinery like a cut to length line.

After the order is confirmed and deposit received, KINBENZ will provide the complete foundation layout drawing - including the machine base dimensions, anchor bolt positions, and pit requirements ( if applicable).

Buyer need to:

• Complete foundation construction before equipment arrival.
• Ensure sufficient space for loading, assembly, and maintenance access.
• Arrange a safe storage area for the machien crates and accessories before installation begins.

Tips: If your site has limited space or uneven flooring, inform our engineers early - we can provide alternative layouts or leveling solutions.

 

5. Organize Skilled Personnel and Installation Tools 

Although KINBENZ provides professional engineers for on-site installation and commissioning, buyers should prepare:

• A small local team of electricians and mechanics to assit.
• Basic tools and lifting equipment, such as forklifts, overhead cranes, and hand tools.

This cooperation helps speed up installation and ensures your operators understand the structure and functions of each machine section.

 

6. Check Environmental Conditions

The workshop environment should meet basic conditions for machine operation:

• Dry, clean and well-ventilated area
• Ambient temperature below 42℃
• No direct exposure to dust, corrosive gas, or moisture

Tips: Installing the machine in a suitable enviroment reduces wear and helps maintain long-term accuracy and reliability.

 

Successful Cut to Length Line installation begins long before the equipment reaches your site. By preparing the cooling and air systems, electrical power, foundation and workspace in advance, you help ensure a faster setup, smoother commissioning, and long-term reliable operation.

At KINBENZ, we provide complete technical drawings, installation guidance, and after-sales support to help every customer start production efficiently and confidently.

 

FAQ: Preparation for Cut to Length Line Installation

Q1: When will I receive the foundation layout drawing?
A: We will provide the foundation and layout drawings after receiving the deposit and confirming your specific line configuration.

Q2: Can KINBENZ send engineers for on-site installation?
A: Yes. Our engineers are available to guide installation, adjustment, and operator training at your factory.

Q3: What if my site doesn’t have a cooling water system?
A: In that case, we can recommend alternative cooling solutions, such as a closed-loop chiller or cooling tank, based on your environment.

Q4: How long does the installation typically take?
A: Depending on the line size and configuration, installation and commissioning usually take 7–15 working days under normal conditions.